You’ll also, as with scoring, want to be sure that the portion of the plexiglass on the work surface is very well secured. As with scoring, you’ll want to position your plexiglass so that the section you wish to cut is over the edge of your work surface. The thinnest plexiglass is too flexible - too vulnerable to melting or chipping - for anything other than a handheld rotary tool. ![]() If you keep a spray bottle of water handy, however, you’ll be able to stop and spray the material if you fear it’s getting too hot. Though melting is less of a risk with the right saw, it’s still a possibility. Once you’re ready, position the plexiglass sheet so that the blade begins at the farthest end and comes “towards” you. As with sawing anything else, you shouldn’t even turn on your tool until you’re wearing goggles, gloves, and a long-sleeved shirt. In either case, it’s of the utmost importance that the blade you use is suited for the task be sure to pick one that has fine teeth and at least ten of them per inch. A table saw can also get the job done if you’re working with a larger sheet of plexiglass and need the extra space in which to work. That’s because scroll saws produce much less heat than their brethren, which cuts down on the risk of your plexiglass melting as it’s cut. Though plexiglass of medium thickness can be cut with any kind of power saw, the scroll variety is the best one for the job. The plexiglass will break cleanly be sure to have something soft for it to land on so as to prevent scratching. Hold the side of the material on the work surface firmly against it (you can secure it with a clamp if you have one, or weigh it down) and then bring sharp downward pressure onto the side positioned over the edge. Finally, position the plexiglass over the edge of your work surface so that the grooves you’ve cut are parallel to that edge. Continue until you’ve scored a deep line in the plexiglass (it may take as many as ten or twelve scores), then turn the slab over and repeat the process. Measure the ruler against the cutting line and then draw the knife repeatedly down its edge, gradually increasing the pressure with each pass. First, grab a metal ruler and a utility knife (preferably one with a brand new blade). Thicker plexiglass, strangely enough, allows for the simplest of the cutting processes. Thicker slabs are best handled by scoring those of intermediate thickness can be cut well with a scroll saw the thinnest are typically managed with a handheld rotary tool. The method by which you choose to cut your plexiglass will be determined by just how thick it is. Here’s a few things to keep in mind if you’re interested in working with this amazing material. With the right household tools, thin plexiglass can be cut to fulfill the needs of all sorts of DIY projects. In reality, however, that’s not exactly true. Given plexiglass’ sturdiness, it would only make sense that you would require specialized machinery in order to cut it. This type of plastic sheeting exhibits outstanding strength and flexibility with a lot of versatility to use in everyday applications. Plexiglass, the generic name for acrylic sheet, is an incredibly durable material with near-limitless applications.
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